{"id":30566,"date":"2025-07-08T11:11:40","date_gmt":"2025-07-08T03:11:40","guid":{"rendered":"https:\/\/fine-lens.com\/?page_id=30566"},"modified":"2025-07-08T17:02:03","modified_gmt":"2025-07-08T09:02:03","slug":"automotive","status":"publish","type":"page","link":"https:\/\/fine-lens.com\/index.php\/application\/automotive\/","title":{"rendered":"Automotive"},"content":{"rendered":"\t\t
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Automotive<\/h2>

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Industrial lenses play a core perception role in the entire process of automobile manufacturing. They drive the intelligent upgrade of quality control, automated assembly, safety testing and other links through high-precision imaging and intelligent analysis technology. The following are its main application scenarios and technical solutions:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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1. Precision inspection of core components<\/strong><\/h5>

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\u200c-Engine and power system\u200c<\/strong><\/h6>

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\u200cInternal defect inspection of cylinder block\/crankcase\u200c:<\/strong><\/p>

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Use ultra-fine industrial endoscopes (such as Microvision Optoelectronics K series) to penetrate the cavity to detect casting pores, slag inclusions and microcracks (accuracy up to 0.01mm), and the 360\u00b0 rotating lens is combined with a six-color LED light source to solve the interference of metal reflection.<\/p>

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\u200cTurbocharger flow channel inspection\u200c:<\/strong><\/p>

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High-resolution lenses observe the internal surface roughness to ensure turbine efficiency, and the single inspection time is shortened by 75% compared with traditional disassembly.<\/p>

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\u200cGearbox and transmission parts\u200c<\/strong><\/h6>

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\u200cGear burr identification\u200c:<\/strong><\/p>

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Dual telecentric lenses (0.5X-1X) are combined with 3D vision technology to quantify burr size (length\/height tolerance \u00b10.01mm) to avoid assembly jams.<\/p>

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\u200cOil channel foreign body inspection\u200c:<\/strong><\/p>

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Endoscopes with a diameter of \u22643.9mm penetrate the seal, and the AI-DIR module automatically marks 6 types of defects such as oil leakage and piston wear, with a false alarm rate of <0.3%.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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2. Car body manufacturing and assembly<\/strong><\/h5>

\u200c-Welding quality monitoring\u200c<\/strong><\/h6>


\u200cWeld point defect identification\u200c: <\/strong><\/p>

A megapixel industrial camera with a low-distortion fixed-focus lens (distortion < 0.03%) can capture cold welding, over-welding and welding deviation in real time, with a detection speed of thousands of points per minute.<\/p>

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\u200cLaser welding process imaging\u200c:<\/strong><\/p>

Anti-glare coated lenses monitor weld penetration to ensure structural strength, with a missed detection rate of < 0.1%.<\/p>

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\u200c-Coating and sealing process\u200c<\/strong><\/h6>


\u200cGlue path continuity detection\u200c: <\/strong><\/p>

360\u00b0 full-view monitoring, dynamic identification of glue breakage, offset and glue width deviation (compatible with black and white glue), with a maximum beat of 0.5m\/second.<\/p>

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\u200cCoating uniformity analysis\u200c:<\/strong><\/p>

Line scan lenses (line frequency > 80kHz) scan the body surface to detect defects such as orange peel and sagging, and grade and evaluate with deep learning algorithms.<\/p>

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3. Appearance and safety component quality inspection<\/strong><\/h5>

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\u200c-Full-dimensional inspection of automotive glass\u200c<\/strong><\/h6>

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\u200cSurface profile measurement\u200c:<\/strong><\/p>

Coordinate measuring machine (CMM) combined with laser triangulation, with an accuracy of \u00b10.01mm, ensures the fit of the windshield.<\/p>

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\u200cStress and edge defect identification\u200c:<\/strong><\/p>

Polarized light technology detects residual stress, and high-power microscope lens detects microcracks to prevent the risk of spontaneous rupture.<\/p>

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\u200cTransmittance and haze control\u200c:<\/strong><\/p>

Special optical lenses quantify the proportion of scattered light to ensure that the clarity of vision meets traffic safety standards.<\/p>

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\u200c-Body surface defect screening\u200c<\/strong><\/h6>

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\u200cScratch\/dent detection\u200c:<\/strong><\/p>

3D vision technology (such as structured light scanning) reconstructs surface morphology and identifies defects \u22650.1mm.<\/p>

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\u200cCoating layer uniformity evaluation\u200c:<\/strong><\/p>

Multispectral lens analyzes coating thickness and color difference to ensure appearance consistency.<\/p>

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4. Intelligent auxiliary system<\/strong><\/h5>

\u200c-Robot guidance and positioning\u200c<\/strong><\/h6>


\u200cDisordered grasping of parts\u200c:<\/strong><\/p>

M12 micro lens (diameter \u226412mm) equipped with AGV car, 3D visual positioning accuracy \u00b10.5mm, adapt to reflective and oily environment.<\/p>

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\u200cPrecision assembly calibration\u200c:<\/strong><\/p>

Telecentric lens (depth of field \u226530mm) guides the alignment of engine cylinder head and crankshaft, assembly error <0.01mm.<\/p>

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-\u200cProduction traceability and code recognition\u200c<\/strong><\/h6>


\u200cDPM code reading\u200c: High-resolution fixed-focus lens (200 lp\/mm) identifies the direct marking code (DPM) of parts, complex font recognition rate >99%<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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5.Solutions and technological breakthroughs<\/strong><\/h5>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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6.Selection core parameter guide<\/strong><\/h5>

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\u200cAccuracy adaptation\u200c:<\/strong><\/h6>

Detecting 0.01mm defects requires a lens resolution of \u2265140 lp\/mm (corresponding to a 10M pixel camera).<\/p>


\u200cEnvironmental tolerance\u200c:<\/strong><\/h6>

Nano-oleophobic coating is used for oily scenes, and IP54 protection level is required for dusty environments.<\/p>


\u200cDynamic performance\u200c:<\/strong><\/h6>

For high-speed assembly lines, large aperture fixed focus lenses (F2.8) are preferred to reduce motion blur<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Recommend Lens<\/strong><\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tLine Scan Lens<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tBi-Telecentric Lens<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tFA Lens<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Automotive \u00a0 Industrial lenses play a core perception role in the entire process of automobile manufacturing. They drive the intelligent upgrade of quality control, automated assembly, safety testing and other links through high-precision imaging and intelligent analysis technology. The following are its main application scenarios…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":10098,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-30566","page","type-page","status-publish","hentry"],"yoast_head":"\nAutomotive - Fine-Lens<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/fine-lens.com\/index.php\/application\/automotive\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automotive - Fine-Lens\" \/>\n<meta property=\"og:description\" content=\"Automotive \u00a0 Industrial lenses play a core perception role in the entire process of automobile manufacturing. 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