AI Vision
AI Vision
As the core optical component of AI vision system, industrial lens provides reliable input for deep learning algorithm through high-precision imaging in intelligent manufacturing. The specific application scenarios and technical solutions are as follows:
1. High-precision quality inspection and defect identification
-Micron-level defect detection
The microscope lens (10:1 magnification) is paired with a 5μm pixel camera to identify chip solder joints and 0.005mm-level defects of electronic components, and the AI model detection rate is >99.9%.
Surface crack detection of steel: The AI system identifies 0.02mm cracks within 0.1 seconds, replacing manual quality inspection.
-Adaptability to complex materials
Anti-glare coated lens: Combined with a 70° annular optical path design, it suppresses welding spark interference and maintains positioning accuracy of ±0.2mm.
Infrared optimized lens (8–14μm band): Penetrates the oil layer for imaging, and the metal substrate defect detection rate is >92%.
2. Robot intelligent operation guidance
-Submillimeter-level grasping and positioning
The dual telecentric lens (distortion <0.05%) eliminates perspective errors, and with a 5-megapixel camera, the robotic arm grasping position deviation is ≤±0.01mm.
The AI algorithm analyzes images in real time, dynamically plans trajectories, and adapts to the grabbing of disordered stacked workpieces (such as logistics sorting efficiency of 8,000 pieces/hour).
-Inner cavity and curved surface operation
The 360° panoramic lens uses the prism optical path to achieve blind-angle imaging of bottle caps and bearings, and supports AI multi-angle feature recognition.
The endoscope lens guides the robot arm to complete the inner wall operation of cavity workpieces such as battery disassembly
3. Dynamic scene perception and optimization
-Real-time environment modeling
The fisheye lens (viewing angle > 180°) is combined with the SLAM algorithm to build a mobile robot map, and the obstacle recognition response is < 100ms.
The M12 micro lens (diameter ≤ 12mm) is embedded in the AGV chassis, and the anti-vibration design ensures the stability of ground feature tracking.
-Production process optimization
The AI visual box analyzes the material flow of the assembly line, identifies the equipment waiting or failure links, and proposes efficiency improvement plans
4.Special scene applications
5.Key factors for selection
-Optical-algorithm matching
Resolution: Positioning accuracy of 0.1mm requires lens resolution ≥120 lp/mm (matching 5-megapixel camera).
Focal length calculation: Focal length = (working distance × sensor height) / target height (e.g., 44mm focal length is required to detect a 100mm target at a distance of 500mm).
-Environmental robustness
IP54 protective lenses are selected for dust scenes, and 150℃ resistant coated models are used for high temperature areas.
The flange distance tolerance of the C/CS interface must be <±0.03mm to prevent vibration and defocusing.
